Build the load model
Record connected loads, duty, phase assignment and the combinations allowed by the operating sequence. Separate present demand from approved expansion.
Output: a traceable load scheduleStandby power + transfer-switch sizing guide
Define the load the switch must carry, convert that demand at the correct voltage and phase, then verify the complete ATS rating. The calculation gives you a current requirement—not permission to choose equipment by amperes alone.
To calculate transfer switch amperage, establish the maximum credible simultaneous load, calculate its line current, then select a suitable rated configuration after the applicable design rules are applied. Review both sources: a switch may carry more load on utility power than it carries after generator load shedding.
A result such as 75 A or 115.47 A does not confirm a catalog size, generator performance, conductor ampacity, neutral arrangement or fault rating. Keep the calculation and the exact product approval together. Begin with the transfer switch selection guide when those inputs are not yet defined.
Record connected loads, duty, phase assignment and the combinations allowed by the operating sequence. Separate present demand from approved expansion.
Output: a traceable load scheduleUse VA or verified kW and power factor. Match the equation to the actual supply, and review each phase or split-phase leg where balance is not established.
Output: preliminary line currentApply the governing load rules and confirm current, voltage, poles, fault duty, protection, environment and installation conditions.
Output: an approved ATS configurationStart with a one-line diagram and a panel schedule. Mark the feeders and circuits routed through the ATS, then list which loads can run together. A branch breaker handle is a protection rating—not a measurement of simultaneous demand.
For a selective essential-load panel, exclude circuits only when the wiring arrangement really keeps them outside the transferred system. For whole-building transfer, review the service architecture and the load-management method as well as the outage load.
Connect the load schedule to the generator transfer-switch solution and the wider standby-power system.

| Load group | Information to retain | How to treat it |
|---|---|---|
| Heating and lighting | Input VA or kW, voltage, duty and control schedule. | Include the allowed combination. Do not assume all lighting has unity power factor. |
| Motors and pumps | Running current, input data, starting method and restart sequence. | Model running demand; check starting and source recovery separately. |
| VFDs, UPS and IT | Manufacturer input kVA/current, true power factor, inrush and operating mode. | Do not substitute motor shaft power or UPS output power for input demand. |
| HVAC and compressors | Equipment input data, staging, restart lockouts and seasonal combinations. | Use the governing design method and the documented worst allowed combination. |
| Load-managed circuits | Priority, sensing, pickup/dropout logic, override and failure behavior. | Credit reduced coincidence only where the design and applicable rules permit it. |
| Planned expansion | Approved new equipment, phase assignment, start demand and timing. | Show future capacity separately; do not hide it in an unexplained multiplier. |
Calculate the maximum load the ATS carries while the utility or other normal source supplies it. Emergency-only shedding does not reduce this duty. Review return-to-normal operation and permitted manual overrides too.
Calculate the load allowed on the generator, including staged pickup and the worst credible running combination. Verify that the emergency source can support it. A smaller generator does not automatically justify a smaller ATS.
Apparent power sets the current relationship. Real power needs a valid input power factor. Once you have kVA, do not divide by power factor a second time.
I = S ÷ VUse S in VA and the voltage across that load. Convert kVA to VA by multiplying by 1,000.
I = S ÷ (√3 × VLL)S is the total three-phase VA. VLL is line-to-line voltage; I is line current, not the sum of three phase currents.
I = P ÷ (V × PF)Use P in watts and a verified input power factor. A kW value must first be multiplied by 1,000.
I = P ÷ (√3 × VLL × PF)Use total input watts and a representative system power factor. Unbalanced or complex loads need a more detailed assessment.
I = current in A · S = apparent power in VA · P = real input power in W · PF = power factor. For the same operating condition, kW = kVA × PF. Use true input PF for nonlinear equipment, not a guessed motor displacement factor.
Formula reference: Eaton electrical power/current formulas, Table 1.11-13. These steady-state relationships do not replace a complete load calculation or equipment review.
A 120/240 V split-phase panel can have very different 120 V loads on its two legs. Dividing the total VA by 240 V gives a representative line current only when the loading arrangement supports that simplification. Review each leg and the neutral separately.
The balanced three-phase equation has the same limitation: it cannot establish the most heavily loaded phase in an unbalanced system. Retain phase assignments and use the appropriate circuit model. Harmonics can also make a simple neutral-current assumption unreliable.
The transfer-switch wiring guide helps connect the one-line to source and neutral configuration. Installation drawings still require project approval.
Enter a known simultaneous load. This tool converts power to current only. It does not apply demand factors, continuous-load rules, motor-start allowances or automatic catalog-size rounding.
For other preliminary checks, explore the electrical calculators. Keep the result, inputs and assumptions with the project record.
These arithmetic examples are not approved equipment schedules. They exclude code-specific duty treatment, motor transients and future growth unless expressly stated.
18,000 VA ÷ 240 V = 75 A75 A preliminaryValid for the stated 240 V load, or a 120/240 V panel whose loading supports the balanced assumption. Review normal-source duty and each 120 V leg before carrying this figure into ATS selection.
96,000 VA ÷ (√3 × 480 V) = 115.47 A115.47 A per lineThis approximately 115 A result is the steady line current. It does not establish generator starting capability or prove that the next catalog ampere size is suitable.
12,000 W ÷ (240 V × 0.80) = 62.5 A62.5 A, not 50 AAssume single-phase input power and a verified PF of 0.80 at this operating point. Omitting PF would understate current. The same load is 15 kVA; do not apply PF again when starting from that kVA.
L1: 9,600 ÷ 120 = 80 A
L2: 4,800 ÷ 120 = 40 A80 A on the heavier legAssume these are the only loads and use their stated input VA. The shortcut 14,400 ÷ 240 = 60 A hides the heavier leg. Neutral loading requires its own review; this example does not calculate it.
After the designer establishes the required current and duty, compare suitable catalog ratings. A higher frame size can provide capacity for a defined need, but it cannot correct the wrong voltage, neutral arrangement, enclosure or fault rating.
Keep the ATS continuous-current rating separate from its withstand and closing rating (WCR). The first concerns normal load carrying. The second concerns fault duty under specified conditions. A breaker or fuse interrupting rating is another field; it is not interchangeable with the ATS WCR.
The Eaton ATS design guide separates these attributes and documents protective-device conditions. Check the available fault current from each source and the exact breaker/fuse pairing, voltage and clearing-time basis.
Compare the automatic transfer switch range against the approved requirement. If operator-controlled transfer is appropriate, manual transfer switch options still need a complete ratings review; manual operation does not remove the sizing checks.

Check every permitted operating state and the complete assembly rating, including any integral breaker and its conditions.
Confirm both source configurations, phase arrangement and the exact listed operating voltage and frequency.
Use the approved source-grounding scheme to select solid or switched neutral. Review 3-pole versus 4-pole ATS selection.
Verify voltage, available fault current and protective-device conditions. Distinguish these from breaker short-circuit ratings.
Specify open, delayed or approved closed transition, source sensing and load sequencing. Closed transition needs its own system approval.
Declare ambient temperature, altitude, location, access and corrosion exposure. Check the manufacturer's stated conditions.
Confirm material, size range, number per terminal, temperature rating, bending space and the exact tightening instructions.
Verify the supplied order code, service-equipment status where needed and UL 1008 testing and certification evidence.
UL 1008 and IEC 60947-6-1 are different standards, not interchangeable approval labels. Confirm the required certification scope and exact product configuration. A standards claim for a switch does not by itself approve the site's external load-shedding architecture. Sources: UL 1008 and IEC 60947-6-1:2026.
A generator can satisfy a running kW requirement yet respond poorly to a large motor start or a block of restarting loads. Evaluate starting kVA, voltage and frequency recovery, load steps and the actual engine-generator data. Do not apply one fixed starting-current multiplier to every motor.
Load shedding only creates a dependable design input when the sensing, switching, priorities and failure behavior are specified and verified. Document what happens after a failed pickup, an operator override, a control-power loss and restoration of the normal source.
Source-performance reference: Cummins generator-set application manual. For the sequence overview, read how automatic transfer switches work.
Confirm the maximum load carried before an outage. Do not assume the generator's shed-load limit also applies here.
Check the approved detection, start and source-acceptance sequence. No universal timer values are assumed.
Verify the actual load steps and motor restart order against generator performance and the permitted ATS duty.
Check sustained demand, shedding, restoration, manual overrides and the return-to-normal sequence.
The distinction between normal-source loading and managed emergency loading is explained in the Cummins transfer-switch application manual. Use current project requirements rather than that manual's historical code references.
“Choose the next bigger size” is useful only after the design basis is correct. Extra amperes cannot repair an incorrect load boundary or an unsupported product rating.
The service architecture matters, but the label alone does not define selective transferred demand. Confirm which conductors and loads actually pass through the ATS.
That value is one source limit. It does not establish normal-source load, all operating states, neutral configuration or the ATS protective-device pairing.
Breaker ratings are not a demand study. Use the load schedule and the governing demand method, with control-based diversity justified and documented.
Power factor, phase and input-versus-output power can change the result. A balanced calculation also cannot identify the highest current in an unbalanced panel.
Outage restart, seasonal demand or a manual override may defeat that assumption. Retain approved controls or operating evidence before taking credit.
A larger ATS may still have unsuitable fault duty, terminals or enclosure conditions. Buy the verified configuration, not an isolated ampere number.
The electrical designer owns the load basis. The generator supplier confirms source performance. The ATS supplier identifies the exact configuration and its limitations. The installer and commissioning team verify the approved arrangement and operation within their assigned scope.
A functional transfer test does not prove every rating. It must sit alongside the approved drawings, fault-current review, protective-device data and product documentation. Have the project team define acceptance criteria before testing.
Use generator ATS installation planning and ATS verification and maintenance as supporting reading, not substitutes for qualified work or the exact manual.

A clear request for quotation (RFQ) lets suppliers identify the configuration and exceptions. Keep engineering approval with the responsible project team, and ask bidders to state assumptions explicitly.
Normal and alternate sources, ATS location, transferred circuits, grounding scheme and protective devices.
VA/kVA, current, voltage, phase, PF assumptions, duty treatment, operating states and calculation owner.
Generator kW/kVA, breaker, motor starting, UPS/VFD inputs, load steps and transient-performance review.
Available fault current from each source and exact breaker/fuse model, rating, settings and clearing conditions.
Required transition, sensing, shedding, overrides, alarms, communications, test and bypass/isolation functions.
Enclosure, temperature, altitude, access, dimensions, conductor material/range and termination constraints.
Adopted rules, listing scope, submittals, commissioning responsibilities, labels and required turnover records.
Quantity, destination, delivery needs, approved accessories, spare parts, expansion plan and documented exceptions.
SENTOP can review the model, drawing, load requirement or BOM to support product matching and supply documentation. Use ATS manufacturer and OEM support to discuss the required configuration; complete installation design and final acceptance remain project responsibilities.
These answers address planning and selection. They do not replace the adopted electrical requirements or the supplied equipment instructions.
Define the maximum simultaneous load in each operating state. Convert VA to current using I = VA / V for single phase or I = VA / (sqrt(3) x VLL) for balanced three phase. Review phase balance and applicable duty rules, then verify the complete ATS rating. The arithmetic alone is not equipment approval.
Not automatically. The generator breaker is one source limit, while the ATS may carry a larger load on the normal source. Verify transferred demand, both source arrangements, conductors, terminals and the protective-device conditions associated with the ATS fault rating.
A whole-building transfer arrangement must fit the approved service architecture. A separate essential-load panel may have a different calculated requirement. The panel label alone does not identify the load carried through the ATS, so use the one-line, load schedule and applicable design rules.
For generator rated current, use the nameplate output voltage, phase and rated kVA, or rated kW with its corresponding rated power factor. For load-current calculations, use the load's electrical input power and actual input power factor. Generator capability does not replace the transferred-load calculation.
No. Breaker handle ratings are protection values, not a simultaneous demand total. Build a load schedule and apply the governing calculation method. Take credit for load management only where the approved design, applicable rules and verified control behavior support it.
No universal multiplier applies to every load or ATS assembly. Continuous-load treatment depends on the adopted rules, load classification, equipment rating and installation conditions. Review the complete assembly, including any integral breaker, and apply the required treatment consistently with conductors and protection.
Motor starting can impose transient demand that the running-current calculation does not predict. Phase imbalance can make one leg carry more current than a balanced total suggests. Review actual motor input and starting data, the restart sequence, each phase or leg, and neutral loading where applicable.
The continuous-current rating concerns normal load carrying. The withstand and closing rating concerns fault duty under specified voltage, protective-device and sometimes time conditions. A high WCR does not increase normal ampacity, and a larger ampere frame does not prove adequate fault performance.
It may be a candidate after a qualified designer verifies the load basis and duty treatment. Before approval, confirm voltage, frequency, poles, neutral arrangement, protection pairing, fault duty, terminals, enclosure and control functions. Retain the calculation and exact approved order code together.
Explore the wider configuration checks when a verified requirement points toward a 400 A class.
Connect current, source, transition and documentation requirements before requesting a quotation.
Separate a sizing question from sensing, control or operating-sequence issues.
Compare the required configuration with available product families and supporting documents.
Primary sources checked on August 26, 2026. Product examples do not establish another model's ratings. Use the electrical rules and amendments adopted for the project; a newly published edition is not automatically the locally enforceable edition.
Send the one-line, calculated demand, source data, fault-current information and required sequence. SENTOP can support product matching and supply documentation against the project's approved requirements.
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