Selection Guide for Engine Automatic Transfer Switch

Automatic transfer switch (ATS) is a core equipment that ensures the reliability of the power system, especially in the scenario of dual power switching between diesel generators and mains power. Its performance directly affects production safety and equipment life. This article provides a practical selection guide for engineers and enterprises based on industry standards, technical parameters, and market feedback.

 

Key points

  • Automatic transfer switch (ATS) is crucial to synchronize the switchover between generator power and utility power in case of a power break to provide uninterruptible supply of power.
  • There are three main ATS types: open transfer, closed transfer, and bidirectional automatic transfer switch, each of which is suited to specific applications and operational requirements.
  • Selecting the right ATS includes compatibility with the generator voltage, taking into account the total circuit current, and assessing certain installation requirements to provide maximum performance.

 

What is an engine automatic transfer switch?

Automatic transfer switch (ATS) for generators is an automatic switching device between sources of power. If the main source of power (such as the mains) fails, it will automatically start the standby generator and switch over to the standby power source. The automatic switching facility ensures equipment continuity during emergency situations and is widely used in hospitals, data centers, factories, and other critical buildings.

Automatic transfer switch

The role and importance of automatic transfer switch

The main function of the automatic transfer switch is to provide quick switching over to the standby power source in the event of loss of power supply to avoid equipment downtime. It can sense the change in the status of the power system and can start and stop the generator accordingly. It is particularly crucial for those industries that rely on uninterrupted power, such as healthcare, finance, and IT.

 

Why conversion switches are important for businesses

For many businesses, power outages can cause significant economic losses and operational disruptions. Automatic transfer switches can quickly respond and ensure uninterrupted power supply, which is crucial for maintaining the normal operation of critical facilities. Meanwhile, it can also prevent equipment damage caused by power outages.

 

Factors to Consider When Choosing an Engine Automatic Transfer Switch

FactorDescriptionExampleOptimization Recommendations
Power RequirementsMust match the backup generator’s power to ensure stable operation under load variations.A factory’s backup generator was 500kW, but a 400kW ATS was selected, causing frequent overload trips.Select an ATS based on the generator’s rated power (500kW) with 10%-20% redundancy (e.g., 550-600kW ATS).
Environmental ConditionsExtreme environments (e.g., humidity, high temperature) require ATS with higher protection ratings.A coastal warehouse experienced corrosion in a standard ATS due to high humidity.Use IP55-rated ATS, add anti-corrosion coatings, or install a dedicated protective enclosure.
SafetyMust include overload, short-circuit, and grounding protection to reduce risks.A hospital’s critical equipment burned out during a power outage due to lack of short-circuit protection.Prioritize ATS with UL1008 certification and conduct regular protection function tests.
Brand and QualityReputable brands offer stable performance, technical support, and lower failure rates.A certain residential area purchased low-priced miscellaneous brand ATS, but after running for 3 months, it frequently malfunctioned and had no after-sales response.Choose ONESTO first-line brand to provide comprehensive after-sales service and high-quality products

 

Common types of engine automatic transfer switches

  • Open automatic transfer switch
    Open ATS is the most direct type, typically used in areas that require frequent power switching. Its main advantages are simple structure and easy maintenance, but its adaptability to the environment is not high.

 

  • Sealed automatic transfer switch
    Sealed ATS is typically used in complex and challenging application environments. They typically have higher levels of protection to better handle environmental factors such as moisture and dust.

 

  • Bidirectional automatic transfer switch
    Bidirectional ATS can achieve automatic switching of bidirectional power supply, which is very convenient for some special applications. For example, bidirectional ATS can be applied in places where two different power grids can be connected simultaneously, achieving diversity and stability of power sources.

 

How to choose a suitable engine automatic transfer switch

 

Select the engine automatic transfer switch

  • 1.Verify compatibility: Ensure that the ATS is compatible with installed equipment and circuits’ generator voltage. This will prevent damage and ensure efficiency. For example, if your generator is 240 volts, then the ATS should also be 240 volts.
  • 2.Calculate power requirement: Calculate the total of all circuits to be served in the event of a power outage. ATS should be able to handle this load without becoming overloaded. If your circuit, for example, requires 100 amperes, please choose an ATS which can handle a minimum of 100 amperes.
  • 3.Remember power: match the load power with the output of the generator. Mismatch may result in loss of power or harm. If your appliance consumes 20000 watts, please ensure that your generator and ATS are able to handle it.
  • 4.Installation requirements: Sophisticated ATS systems such as enclosed conversion or bypass isolation may be required in some applications to provide unintermittent power transmission. Such systems are well suited for institutions such as hospitals where power cannot be interrupted.
  • 5.Safe and simple: Choose ATS that simplifies power management and optimizes efficiency. Routine check-ups and maintenance are essential in ensuring it remains in its optimal condition and up to safety standards.
By looking at these factors, you will find it easy to choose an ATS that can provide a reliable power solution that meets your needs.

 

 

Summarize

Choosing the best generator automatic transfer switch requires understanding its functions, available types, and your specific installation requirements. ATS (such as the ATS provided by ONESTO) ensures seamless power supply by managing the conversion between utility and generator power sources. By choosing the appropriate ATS, you can improve operational efficiency and gain peace of mind because you know your power supply is reliable and uninterrupted.

 

FAQ

How to confirm the power requirements of ATS?
The power requirements of ATS should match the rated power of the backup generator. Please select the appropriate ATS according to the specifications table of the generator.

Does ATS require regular maintenance?
Yes, ATS requires regular maintenance, including checking the power switching function and cleaning internal components.

How long does it take for ATS installation?
The installation time of ATS depends on the specific system complexity and usually takes several hours to a day.

What is the price of ATS?
The price of ATS varies depending on its functionality, brand, and model. Generally speaking, high-quality ATS has a higher price, but can provide longer service time.

 

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  • Author William

    I am William, a professional with 12 years of experience in the electrical industry. We focus on providing customized high-quality electrical solutions to meet the needs of our customers. My professional fields cover industrial automation, residential wiring, and commercial electrical systems. If you have any questions, please contact me:

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